0.8mm Pitch Wire Harness
Our 0.8mm Pitch Wire Harness is engineered for precision and reliability. As devices become smaller and more complex, this micro-pitch solution provides the perfect balance of compact design and robust electrical performance. Featuring UL1571 certified wire, this assembly is a top choice for engineers requiring high-end customization and strict quality standards.
0.8mm Pitch Wire Harness Technical Specifications
| Feature | Specification |
| Pitch | 0.8mm |
| Circuit Range | 2P – 20P (Customizable) |
| Wire Type | UL1571 (AWG 30, 32, 34 available) |
| Insulation Material | PVC / SR-PVC |
| Rated Voltage | 30V AC/DC |
| Rated Current | 0.5A – 1.0A |
| Contact Resistance | ≤ 20mΩ |
| Operating Temp | -25°C to +85°C |
| Compliance | RoHS, REACH, UL Certified |
Why Choose Our UL1571 Wire Assemblies?
Safety & Reliability: The use of UL1571 certified wire ensures consistent insulation thickness and flame resistance, meeting the stringent requirements of the North American and European markets.
Space Efficiency: The 0.8mm micro-pitch connector significantly reduces the footprint on your PCB, making it ideal for the next generation of miniature electronics.
Superior Flexibility: Our thin-wall insulation technology allows for a smaller outer diameter (OD) without sacrificing mechanical strength, perfect for routing through tight spaces.
Versatile Applications
This wire harness is widely used across various high-tech industries, including:
Consumer Electronics: Smartwatches, VR/AR headsets, and mobile devices.
Medical Technology: Diagnostic equipment and handheld medical sensors.
Industrial Automation: Miniature sensors, actuators, and drone gimbal controllers.
Display Modules: LCD/OLED screen signal transmission and backlight units.
Customization & B2B Services
We specialize in providing tailored solutions for global clients. Our capabilities include:
Custom Lengths: Precise wire cutting to meet your specific housing dimensions.
Color Coding: Standard or customized color sequences for easy identification.
Secondary Processing: Including twisting, shielding, or overmolding for enhanced durability.
Rapid Prototyping: Fast turnaround for samples to accelerate your R&D cycle.
Frequently Asked Questions
1. What is this 0.8mm pitch wire harness used for?
This is a pre-assembled wire harness featuring a 0.8mm micro-pitch connector on one end and stripped/tinned wires on the other, UL1571 certified. It is designed for compact electronic devices where reliable micro-interconnects are critical, such as smartwatches, VR/AR headsets, medical sensors, and miniature industrial modules.
2. What is the standard length and are custom lengths available?
This specific model is 10cm (100mm) in length. Custom lengths are available and can be precisely cut to meet your specific housing dimensions, making this harness adaptable to a wide variety of enclosure and PCB layout requirements.
3. What is the electrical rating?
Rated current is 0.5A – 1.0A with a rated voltage of 30V AC/DC. Contact resistance is ≤ 20mΩ, ensuring stable signal transmission and low power loss in low-voltage micro-electronic applications.
4. What wire types and gauges are used?
The harness uses UL1571 certified wire available in AWG 30, 32, and 34. UL1571 certification ensures consistent insulation thickness and flame resistance, meeting stringent North American and European market safety requirements.
5. What is the operating temperature range?
The operating temperature range is -25°C to +85°C. The PVC / SR-PVC insulation material maintains flexibility and mechanical integrity across this range, making it suitable for both indoor consumer devices and temperature-cycled industrial environments.
6. What compliance certifications does this harness have?
This harness complies with RoHS, REACH, and UL Certified standards. The UL1571 wire certification is particularly important for ensuring consistent insulation quality and flame resistance in safety-critical applications.
7. What circuit/pin configurations are available?
The circuit range is 2P to 20P, fully customizable. Standard 10cm length with matching 0.8mm pitch connector. Contact our engineering team for specific pin count requirements and custom wiring configurations.
8. What secondary processing options are available?
We offer secondary processing including twisting, shielding, or overmolding for enhanced durability. Color coding with standard or customized color sequences is also available for easy identification during assembly and maintenance.
9. What are the primary application areas?
Key applications include consumer electronics (smartwatches, VR/AR headsets, mobile devices), medical technology (diagnostic equipment, handheld sensors), industrial automation (miniature sensors, actuators, drone gimbal controllers), and display modules (LCD/OLED screen signal transmission, backlight units).
10. What is the lead time for prototypes and volume orders?
We offer rapid prototyping with fast turnaround for samples to accelerate your R&D cycle. Contact our sales team via the email below for sample requests, custom length specifications, secondary processing requirements, and bulk pricing.
Customization Available:
For custom lengths or bulk pricing, please email us:
nick.xu@lyd123.com






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